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Heat Transfer Study in 3-Pass Fire-Tube Boiler During a Cold Start-up

Received: 21 November 2017     Accepted: 28 November 2017     Published: 2 January 2018
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Abstract

In this work, we are interested to simulate the transient thermal-hydraulic behaviour of 3-pass fire-tube boiler during a cold start-up. A transient thermal model has been developed based upon energy balance equations of the main components of the boiler and the relevant correlations describing heat transfer phenomena taking place. The variation of the main thermal parameters describing the boiler dynamic behaviour, namely: temperatures of combustion gas, tube walls and water as well as heat transfer rates are also studied. The model validation has been performed by comparing the simulation results against experimental data obtained during the boiler start-up. The comparative study shows a good agreement between the simulation and the boiler operating data. Indeed, the maximum error in predicting the main parameters of the boiler was found to be acceptable and the deviations are mainly due to simplifications introduced in the model. The agreement between the simulation and experimental data reveals the accuracy and the suitability of the proposed model to estimate the dynamic behaviour of the studied boiler and other similar designs.

Published in Software Engineering (Volume 5, Issue 4)
DOI 10.11648/j.se.20170504.11
Page(s) 57-64
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2018. Published by Science Publishing Group

Keywords

Fire-Tube Boiler, Transient Simulation, Start-up, Heat Transfer

References
[1] Rahmani A. & Dahia A. (2009). Thermal-hydraulic modeling of the steady-state operating conditions of a fire-tube boiler. Journal of Nuclear Technololgy & Radiation, 24, 29-37.
[2] Rahmani A. & Trabelsi S. (2014). Numerical investigation of heat transfer in 4-pass fire-tube boiler, American Journal of Chemical Engineering, 2 (1), 65-70.
[3] Rahmani A., Bouchami T., Boulheouchat M. H., Bélaïd S. & Bezir N. (2006); D-type steam boiler simulation using relap5/mod3.2 computer code. International Journal of Heat and Technology, 25, 119-126.
[4] Sreenivas Rao K. V. & Channakeshwa Prasad S. M. (2012). Evaluation of performance of boilers in thermal power Stations. International Journal of Mechanical & Production Engineering Research and Development, 2 (1), 24-35.
[5] Chayalakshmi C. L, Jangamshetti D. S. & Sonoli S. (2016). Time series analysis and forecasting of boiler efficiency. International Journal of Electronics, Communication & Instrumentation Engineering Research and Development (IJECIERD), 6 (1), 1-8.
[6] Rahmani A., Bouchami T., S. Bélaïd, Bousbia-Salah A. & Boulheouchat M. H. (2009). Assessment of boiler tubes overheating mechanisms during a postulated loss of feedwater accident. Applied Thermal Engineering, 29, 501-508.
[7] Taler J. (1992). A method of determining local heat flux in boiler furnaces. International Journal of Heat & Mass Transfer, 35, 1625-1634.
[8] Sørensen K. (2003). Modelling and simulating fire tube boiler performance. The 44th Conference on Simulation and Modelling, Västerås, Sweden, September 18-19.
[9] Gutiérrez Ortiz F. J. (2011). Modeling of fire-tube boilers. Journal of Applied Thermal Engineering, 31, 3463-3478.
[10] Prakash R. Kolhe, Pradip P. Kolhe. (2016). Computer programming tool (‘C’ Program) to determine boiler efficiency. International Journal of Mathematics and Computer Applications Research (IJMCAR), 6 (2), 33-42.
[11] Bisetto A., Del Col D., Schievano M. (2015). Fire tube heat generators: Experimental analysis and modeling. Applied Thermal Engineering, 78, 236-247.
[12] Borghi R. & Destriau M. (1995). La combustion et les flammes, Edition Technip, Paris.
[13] Siegel R., Howell J. R. (1980). Thermal radiation heat transfer, 2nd edition, McGraw-Hill Book Company.
[14] Bernhard Spang. (2004) Correlations for convective heat transfer, presented at the Chemical Engineers.
[15] John H. Lienhard IV & John H. Lienhard V. (2003). A Heat Transfer Textbook, 3rd Edition, pp. 341-362.
[16] Annaratone Donatello. (2008). Steam Generators, Springer-Verlag Berlin Heidelberg.
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  • APA Style

    Abderrahmane Abene, Ahmed Rahmani, Rym Ghizlene Seddiki, Aurora Moroncini, Richard Guillaume. (2018). Heat Transfer Study in 3-Pass Fire-Tube Boiler During a Cold Start-up. Software Engineering, 5(4), 57-64. https://doi.org/10.11648/j.se.20170504.11

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    ACS Style

    Abderrahmane Abene; Ahmed Rahmani; Rym Ghizlene Seddiki; Aurora Moroncini; Richard Guillaume. Heat Transfer Study in 3-Pass Fire-Tube Boiler During a Cold Start-up. Softw. Eng. 2018, 5(4), 57-64. doi: 10.11648/j.se.20170504.11

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    AMA Style

    Abderrahmane Abene, Ahmed Rahmani, Rym Ghizlene Seddiki, Aurora Moroncini, Richard Guillaume. Heat Transfer Study in 3-Pass Fire-Tube Boiler During a Cold Start-up. Softw Eng. 2018;5(4):57-64. doi: 10.11648/j.se.20170504.11

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  • @article{10.11648/j.se.20170504.11,
      author = {Abderrahmane Abene and Ahmed Rahmani and Rym Ghizlene Seddiki and Aurora Moroncini and Richard Guillaume},
      title = {Heat Transfer Study in 3-Pass Fire-Tube Boiler During a Cold Start-up},
      journal = {Software Engineering},
      volume = {5},
      number = {4},
      pages = {57-64},
      doi = {10.11648/j.se.20170504.11},
      url = {https://doi.org/10.11648/j.se.20170504.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.se.20170504.11},
      abstract = {In this work, we are interested to simulate the transient thermal-hydraulic behaviour of 3-pass fire-tube boiler during a cold start-up. A transient thermal model has been developed based upon energy balance equations of the main components of the boiler and the relevant correlations describing heat transfer phenomena taking place. The variation of the main thermal parameters describing the boiler dynamic behaviour, namely: temperatures of combustion gas, tube walls and water as well as heat transfer rates are also studied. The model validation has been performed by comparing the simulation results against experimental data obtained during the boiler start-up. The comparative study shows a good agreement between the simulation and the boiler operating data. Indeed, the maximum error in predicting the main parameters of the boiler was found to be acceptable and the deviations are mainly due to simplifications introduced in the model. The agreement between the simulation and experimental data reveals the accuracy and the suitability of the proposed model to estimate the dynamic behaviour of the studied boiler and other similar designs.},
     year = {2018}
    }
    

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  • TY  - JOUR
    T1  - Heat Transfer Study in 3-Pass Fire-Tube Boiler During a Cold Start-up
    AU  - Abderrahmane Abene
    AU  - Ahmed Rahmani
    AU  - Rym Ghizlene Seddiki
    AU  - Aurora Moroncini
    AU  - Richard Guillaume
    Y1  - 2018/01/02
    PY  - 2018
    N1  - https://doi.org/10.11648/j.se.20170504.11
    DO  - 10.11648/j.se.20170504.11
    T2  - Software Engineering
    JF  - Software Engineering
    JO  - Software Engineering
    SP  - 57
    EP  - 64
    PB  - Science Publishing Group
    SN  - 2376-8037
    UR  - https://doi.org/10.11648/j.se.20170504.11
    AB  - In this work, we are interested to simulate the transient thermal-hydraulic behaviour of 3-pass fire-tube boiler during a cold start-up. A transient thermal model has been developed based upon energy balance equations of the main components of the boiler and the relevant correlations describing heat transfer phenomena taking place. The variation of the main thermal parameters describing the boiler dynamic behaviour, namely: temperatures of combustion gas, tube walls and water as well as heat transfer rates are also studied. The model validation has been performed by comparing the simulation results against experimental data obtained during the boiler start-up. The comparative study shows a good agreement between the simulation and the boiler operating data. Indeed, the maximum error in predicting the main parameters of the boiler was found to be acceptable and the deviations are mainly due to simplifications introduced in the model. The agreement between the simulation and experimental data reveals the accuracy and the suitability of the proposed model to estimate the dynamic behaviour of the studied boiler and other similar designs.
    VL  - 5
    IS  - 4
    ER  - 

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Author Information
  • Laboratory of Aerodynamics, Energetics and Environment, ISTV Valenciennes University, Le Mont Houy, Valenciennes, France

  • Department of Mechanical Engineering, University Larbi Ben M'hidi, Oum El-Bouaghi, A?n Baeda, Algeria

  • Laboratory of Aerodynamics, Energetics and Environment, ISTV Valenciennes University, Le Mont Houy, Valenciennes, France

  • Department of Economics and Environmental Management and Production, Mons University, Belgium

  • Laboratory of Aerodynamics, Energetics and Environment, ISTV Valenciennes University, Le Mont Houy, Valenciennes, France

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